Anodic films containing polyaniline and nanoparticles for corrosion protection of AA2024T3 aluminium alloy

O. Zubillaga, F. J. Cano, I. Azkarate, I. S. Molchan, G. E. Thompson, P. Skeldon

Research output: Contribution to journalArticlepeer-review

68 Citations (Scopus)

Abstract

Anodic alumina films containing polyaniline and either TiO2 or ZrO2 nanoparticles were electrochemically synthesised on an AA2024T3 aluminium alloy by a single step anodising procedure in an oxalic acid electrolyte. The morphology and composition of the films were examined by SEM, TEM, GDOES and XPS. The resultant coatings, of thickness about 2.2 μm, displayed a nanoparticle-rich layer in the near surface-regions, of thickness in the range 100-250 nm. Potentiodynamic polarisation behaviour revealed that the polyaniline and TiO2-containing films on the AA2024T3 aluminium alloy show a passive current density two orders of magnitude lower than for films with ZrO2 nanoparticles and films without nanoparticles. The coatings with TiO2 nanoparticles, but without polyaniline, showed intermediate behaviour, with a passive current density one order of magnitude lower than the coatings with polyaniline and TiO2 nanoparticles. The improved barrier protection offered by the TiO2 nanoparticle containing coatings is attributed to the presence of the nanoparticle-rich layer formed on the outer part of the coating that blocks access to the pores of the anodic alumina film.

Original languageEnglish
Pages (from-to)1494-1501
Number of pages8
JournalSurface and Coatings Technology
Volume203
Issue number10-11
DOIs
Publication statusPublished - 25 Feb 2009

Keywords

  • AA2024 aluminium alloy
  • Anodising
  • Conducting polymer
  • Corrosion protection
  • Nanoparticles

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