Fire Safety of Curtain Walling: Evidence-Based Critical Review and New Test Configuration Proposal for EN 1364-4

This article focuses on the fire safety risks associated with conventional glass–aluminum façades—with a particular focus on stick and unitized curtain walling systems—providing an overview of possible fire spread mechanisms, considering the role of the curtain wall in maintaining compartmentation at the spandrel zone. First, it analyzes some of the relevant requirements of different European building regulations. Then, it provides a test evidence-based critical analysis of the gaps and loopholes in the relevant fire resistance standard for partial curtain wall configurations (EN 1364-4), where the evaluation of the propagation within the façade system is not necessarily considered in the fire-resistant spandrel zone. Finally, it presents a proposal for addressing these gaps in the form of a theoretical concept for a new test configuration and additional assessment criteria. This is followed by an initial experimental analysis of the concept. The standard testing campaign showed that temperature rise in mullions can exceed 180 °C after 30 min if limiting measures are not considered in the façade design. However, this can be only detected if framing is in the non-exposed area of the sample, being part of the evaluation surface. Meanwhile, differences are detected between the results from standard and new assessment criteria in the new configuration proposed, including a more rapid temperature rise for framing elements (207 K in a second level mullion at minute 90) than for the common non-exposed assessment surface of the sample (172 K at the same time) in cases where cavities are not protected. Accordingly, the proposed configuration successfully detected vertical temperature transfer within mullions, which can remain undetected in standard EN 1364-4 tests, highlighting the potential for fire spread even in EI120-rated assemblies.