Gravity compensation of an exoskeleton joint using constant-force springs

Stroke is one of the leading causes of impairment in the world. Many of those who have suffered a stroke experience long-term loss of upper-limb function as a result. BLUE SABINO is an exoskeleton device being developed at the University of Idaho to help assess these patients and aid in their rehabilitation. One of the central design challenges with exoskeletons is limiting the overall weight of the device. Motors used in actuation of these devices are often oversized to allow gravity balancing of the device and user and the creation of torques to facilitate patient movements. If the torques required for gravity balancing are achieved through elastic elements, the motor and other upstream components can be lighter, potentially greatly reducing the overall weight of the device. In this paper, constant-force springs may provide an effective method of generating a constant offsetting torque to compensate for gravity. In experimental testing of multiple mounting configurations of C-shaped constant-force springs (single, back-to-back, double-wrapped), the force output fluctuated less than 8.6% over 180° of wrapping, with friction values below 2.6%, validating the viability of constant-force springs for this application. The results suggest the back-to-back configuration provides a simpler implementation with better force consistency while the double-wrapped configuration adds less friction to the system.