Novel thermal management strategy for improved inverter reliability in electric vehicles

Elena Trancho*, Edorta Ibarra, Pablo Prieto, Antoni Arias, Adrian Lis, Ajay Poonjal Pai

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

3 Citations (Scopus)
8 Downloads (Pure)

Abstract

Requirements for electric vehicle (EV) propulsion systems—i.e., power density, switching frequency and cost—are becoming more stringent, while high reliability also needs to be ensured to maximize a vehicle’s life-cycle. Thus, the incorporation of a thermal management strategy is convenient, as most power inverter failure mechanisms are related to excessive semiconductor junction temperatures. This paper proposes a novel thermal management strategy which smartly varies the switching frequency to keep the semiconductors’ junction temperatures low enough and consequently extend the EV life-cycle. Thanks to the proposal, the drivetrain can operate safely at maximum attainable performance limits. The proposal is validated through simulation in an advanced digital platform, considering a 75-kW in-wheel Interior Permanent Magnet Synchronous Machine (IPMSM) drive fed by an automotive Silicon Carbide (SiC) power converter.

Original languageEnglish
Article number8024
Pages (from-to)1-14
Number of pages14
JournalApplied Sciences (Switzerland)
Volume10
Issue number22
DOIs
Publication statusPublished - 12 Nov 2020

Keywords

  • Electric vehicle
  • Reliability
  • SiC
  • Thermal management

Project and Funding Information

  • Project ID
  • info:eu-repo/grantAgreement/EC/H2020/783174 /EU/High performant Wide Band Gap Power Electronics for Reliable, energy eFficient drivetrains and Optimization thRough Multi-physics simulation/HiPERFORM
  • Funding Info
  • This work has been supported in part by the European Commission through ECSEL Joint Undertaking_x000D_(JU) under Grant Agreement No. 783174 (HiPERFORM project), by the Government of the Basque Country within_x000D_the research program ELKARTEK as the projects ELPIVE (KK-2019/0006) and ENSOL 2 (KK-2020/00077), by the_x000D_Government of the Basque Country within the fund for research groups of the Basque University system IT978-16,_x000D_by the Government of Spain through the Agencia Estatal de Investigación Project DPI2017-85404-P, and by the_x000D_Generalitat de Catalunya through the Project 2017 SGR 872.

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