Safety in emulsion polymerization reactors: An experimental study

  • Maider Azpeitia
  • , Jose R. Leiza
  • , Jose M. Asua*
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

11 Citations (Scopus)

Abstract

The risk parameters of the high-solids-content emulsion copolymerization of vinyl acetate/buyl acrylate/acrylic acid (78.5/18.5/3 wt.-%) were studied. The effect of the polymer/monomer ratio, the total solids content, the initiator/monomer ratio, the non-swollen polymer particle size, and the process temperature on the onset temperature for runaway, the adiabatic temperature increase, and the maximum temperature and pressure achieved was studied. These data are needed to determine the safety limits for the variables of this system considering the worst case scenario; namely, a runaway reaction under adiabatic conditions. It was found that the onset temperature is always below the typical process temperature for this system (70-80°C). Therefore, in the case of a cooling system failure (i.e., electrical failure) the runaway reaction will take place. Relatively high pressures (up to 6 bar) were monitored during the runaway.

Original languageEnglish
Pages (from-to)242-249
Number of pages8
JournalMacromolecular Materials and Engineering
Volume290
Issue number4
DOIs
Publication statusPublished - 19 Apr 2005
Externally publishedYes

Keywords

  • Adiabatic calorimetry
  • Calorimetry
  • Emulsion polymerization
  • Reactor safety
  • Risk parameters
  • Thermal runaway

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