Zero Defect Manufacturing Strategies for Reduction of Scrap and Inspection Effort in Multi-stage Production Systems

Florian Eger, Daniel Coupek, Davide Caputo, Marcello Colledani, Mariluz Penalva, Jon Ander Ortiz, Hermann Freiberger, Gernot Kollegger

Research output: Contribution to journalConference articlepeer-review

63 Citations (Scopus)
3 Downloads (Pure)

Abstract

Multi-stage production systems offer a huge potential for defect compensation and defect propagation avoidance on system level, in contrast to current single-stage solutions, in order to reduce scrap and to minimize time-consuming and cost-intensive quality control. Integration of additional sensor systems and sophisticated analysis of the acquired signals enable strategies in the field of downstream compensation, inline rework and enhanced process control without including additional process and inspection stages. The presented strategies are validated in three emerging European industrial sectors (aerospace, railway and medical) yielding a universal solution for zero defect manufacturing in multi-stage production systems.
Original languageEnglish
Pages (from-to)368-373
Number of pages6
JournalProcedia CIRP
Volume67
DOIs
Publication statusPublished - 2018
Event11th CIRP International Conference on Intelligent Computation in Manufacturing Engineering, CIRP ICME 2017 - Ischia, Naples, Italy
Duration: 19 Jul 201721 Jul 2017

Keywords

  • Zero-defect manufacturing
  • Effect elimination
  • Multi-stage
  • Production system

Project and Funding Information

  • Project ID
  • info:eu-repo/grantAgreement/EC/H2020/723698/EU/Integrated Zero Defect Manufacturing Solution for High Value Adding Multi-stage Manufacturing systems/FORZDM
  • Funding Info
  • This project has received funding from the European_x000D_ Union’s Horizon 2020 research and innovation programme_x000D_ under grant agreement No 723698.

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