A microtubular all CNT gas diffusion electrode

We report a microtubular gas diffusion electrodes made of multi-walled carbon nanotubes (MWCNT). The electrodes were prepared by inside-out cake filtration of an aqueous MWCNT suspension onto a microfiltration hollow fiber (HF) membrane, followed by washing out the surfactant, drying and removal of the all CNT microtube from the HF membrane. Length, outer diameter, and wall thickness of the tubular electrodes are: up to 44 cm, ∼ 1.7 mm and 275 μm, respectively. The BET surface area is 200 m²/g with a porosity of 48-67% and an electrical conductivity of ∼ 20 S/cm. Application of this microtubular Gas Diffusion Electrodes (GDE) was studied for the oxygen reduction reaction (ORR) in divided and undivided electrochemical cells. Oxygen supply into the lumen of the tubular electrodes resulted in much higher current densities for ORR than in experiments where the electrolyte was saturated by bubbling with pure oxygen. Within the 0.25-1.0 bar pressure (gauge) region, higher ORR rates were achieved at lower pressure. We also show that H ₂O₂ production is possible using the new GDE. We propose to use such novel electrodes for the fabrication of tubular electrochemical reactors, e.g. fuel cells, H₂O₂ generators, CO₂ reduction and other processes that involve GDE application.